Boustead Controls And Electrics

Standard Features

• API 14B /14C Compliant Design
• Adjustable Hydraulic Pressure (S.I.T.P + 1000 psig)
• Internally charged ESD loop
• Adjustable Time Delay
• Air or Natural Gas Operation
• Sour Gas Operation Option
• Manual Well Shut-in
• External ESD Monitoring
• Remote ESD/RTU Interface
• Integrated or Separate Hydraulic Power Unit with Manual Lever or Standby Hand pump
• Modularized Multi-well Panels
• Independent Opening/Closing of Each Well
• Pneumatic, Hydraulic or Electronic Logic
• Sequential Opening and Closing of Valves under Equalized Conditions
• FIRST-UP Audio Visual Alarm
• Automatic Start-up Bypass for Low Process Inputs
• Manual By-Pass for All Inputs

The HPU can be integrated into the common section of the panel complete with pneumatic/electric driven pumps, accumulators, reservoirs, thermal and pressure relief optimally sized to provide actuating power to all hydraulically operated shutdown valves.

Alternatively, the HPU can be a separate stand-alone skid mounted unit. Accumulators are available in different materials of construction to suit the environment.

Standard Features

• Skid Structure: ASME/BS
• Over pressure protection:
• API 520
• Storage Tanks: 
• ASME sec VIII Div 1 and using Roark & Young stress/strain formulae.
• Dosing Pumps : API675
• Control System:
• Interface with RTU, PCS, ESD systems.
• Testing:
• EN12079 for offshore.

Standard Features

• TUV (AK6 SIL 3) approved Hardware
• Redundant Controllers
• Redundant Power Supplies
• Intelligent Redundant I/O
• Redundant Communications
• IEC 1131-3 Compliant Configuration Software
• High Availability
• High Reliability
• Advanced Diagnostics
• Extensive Algorithm Library
• High Speed Redundant Highway
• Line Testing for Short and Open Circuits
• Corrosion Protected
• RFI & EMI Immunity
• Input Isolation
• Input Bypass/Maintenance
• Over-ride via Matrix Panel or Graphical User Interface
• Alarm Management
• Sequential Events Recording (3ms resolution) Option
• User Friendly HMI
• Windows platform

From FPSOs and Production platforms to tunnels and buildings, C&E provides fire and gas detection, alarm and protection systems. Using state-of-the-art discrete as well as addressable detectors and transmitters, systems are configured to operate in conjunction with controller cards, addressable fire panels and/or plcs. Where required, we also supply the FM 200 or other extinguishing systems as part of the package.

Fire & Gas Systems are engineered and supplied on the stand-alone basis or as part of an integrated ESD and/or Process Control System.

Notable systems in successful operation include the F&G System for Saudi Aramco's ZULUF GOSP-2 Production Complex which, at 1.2 million/barrels per day, is the largest single such complex anywhere in the world. A significant number of FPSOs and production platforms worldwide are also protected by F&G systems designed and implemented by C & E.

Specifications

• Water and Waste Water Treatment Complexes
• Off-shore Well & Production Complexes
• Geothermal Power Generation
• Rayon Production

Well Test Panel Specifications:

• Working Pressure in psig - 6000, 10000, 15000, 20000
• Hydraulic Fluid - Mineral Oil, Water based Glycol
• Tank Size - 30 - 50 liters
• Logic & Pump Supply - Pneumatic typical 100 psig
• Pneumatic Pump - Single c/w Hand lever
• Number of Shutdown Valves - 2 or 3
• Output Connections - 3/8" NPTF c/w quick connectors
• Fusible Loop - 1 no
• ESD Loop - 1 no
• Hi-Lo Pressure Pilot Loop - 1 no c/w supply to the loop
• Enclosure - NEMA 4X

Standard Features

• Provides Accountability to ISO9000
• Controls 1 to 4 Additive Lines
• Comprehensive Alarms for Over/Under Injections
• Fully Programmable
• Central Computer Interface for Reports/Logs
• Multiple Injectors on same Line or
• Control Injection for up to 4 lines at a Load Spot
• Weights & Measures Approval
• Hazardous Area Approvals

Comprehensive engineering services & documentation are provided for all systems supplied by us including 3-D drawngs where required. Typical documentation includes:

Functional Design Specifications
Detailed Engineering
Instrument Data Sheets
GA Drawings
Loop Diagrams
Logic Diagrams
Application Software Development
Interconnection /Hook-up Diagrams

Training forms an important & integral part of our value-added services. We strongly believe that well-trained Operations Staff are crucial to the successful start-up, operation and maintenance of any control system. After all, a control system - though valued at only a few percents of the overall cost- is the combined HEART & BRAIN of the process/plant.

Both classroom and hands-on training are provided to customer's engineers to ensure that they are up to a level where they can not only handle the equipment with confidence but are adequately familiar to provide at least up to the 1st level of support in the unlikely event of a system malfunction.

Apart from standard training programmes, customer and project-specific training tailored to meet individual or group needs are provided both in the factory and subsequently on the job site. Programs are available for both electronic and hydraulic control systems.